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bangalore's best interior design factory

The greatest modular furniture manufacturer in Bangalore is Fill My Home.

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Cold press is an important piece of equipment used in the laminating and plywood production process at Fill My Home Factory. The cold press consists of two large, flat steel plates that apply high pressure to the layers of wood veneers, adhesives, and laminates. When closed, the upper and lower plates of the cold press come together to exert tons of downward force evenly across the surface area. This high pressure squeezes out any excess adhesive, bonds the layers tightly together, and creates a smooth, flat panel of laminate or plywood. The "cold" in cold press refers to the fact that unlike a hot press, this equipment does not apply heat. The pressure alone at room temperature is sufficient to cure the adhesive and create a strong bond. An operator will carefully load a panel into the cold press, making sure the layers are oriented correctly. They close the press slowly and hydraulic pumps build up intense pressure. This pressure is maintained for a period of time, usually 20-60 minutes, to allow thorough curing. The cold press produces sheets of plywood and laminate that are perfectly flat and smooth, ideal for furniture, construction, and decorative applications. With its simple yet effective technology, the cold press is an indispensable tool for efficiently manufacturing high-quality wood products at Fill My Home Factory.

The panel saw is an essential piece of machinery used for panel processing in our factory. This large, computerized saw consists of a wide table and an overhead blade that travels on a track to make precise cuts. Operators will place a wood, plastic, or composite panel on the saw's table and use the touchscreen controls to set the desired measurements. Once activated, the automated saw blade will smoothly glide left and right across the panel, cutting it to the exact specifications entered. This level of precision ensures each panel is cut uniformly for further assembly or installation. The saw blade itself is a large, circular disc with razor-sharp teeth along the edge that can rip through panels up to 5 inches thick. It runs on a powerful motor that allows fast and efficient cutting while minimizing material waste. The panel saw has safety features like an overhead blade guard and emergency stop buttons to protect our workers during operation. Overall, this innovative saw streamlines panel sizing and optimizes our factory's production workflow. With programmable settings, fast cutting speeds, and a spacious work table, our panel saw is an indispensable asset for panel processing.

A throughfeed machine is an essential piece of equipment used in furniture manufacturing to apply edge banding, adding a layer of decorative edging to panels of wood, particle board, or MDF. In a furniture factory like Fill My Home, where high volumes of furniture parts are produced, a throughfeed edge bander allows for automated, continuous production. The machine is loaded with long strips of edge banding material on rolls, which are fed into the machine as panels are conveyed through on a belt. The edge banding is trimmed flush to the surface of the panel and attached using hot melt glue. As each panel travels through the machine, the edge banding is perfectly applied along the sides in a seamless process. This automated edge banding improves efficiency and quality control versus hand-applied edge banding. The throughfeed system, where panels continuously travel through without stopping, maximizes output. With adjustable speed controls, the edge bander can be optimized to match the workflow pace. The precision trimming and gluing mechanisms of the throughfeed edge bander ensure each piece has professional, finished results. For a furniture factory producing high volumes, this automated edge banding machine is an indispensable asset for achieving quality results on schedule. The continuous-feed functionality streamlines edge banding application in a busy production environment.

The CNC router is a vital piece of equipment used for precise design cuttings in our manufacturing factory. This computer numerically controlled machine allows us to input customized designs that are then cut or engraved into various materials with incredible accuracy and speed. The CNC router uses a spinning router bit or other cutting tool to carve out the desired shapes from sheets of wood, plastic, metal, foam and other rigid materials. We rely on this automated machine to produce the intricate custom parts and components needed for our products. Rather than having to cut each piece manually, we can simply upload the CAD design files and the CNC router will automatically cut the shapes for us. This level of automation, precision and consistency has improved our manufacturing efficiency and capabilities. The programmable nature of the CNC router allows us to easily switch between cutting different designs as needed, making it versatile and valuable throughout various production runs. With its large bed size, multiple tool changers and high-torque spindle motors, our CNC router has the power to cut through tough materials while still maintaining tight tolerances. The finished cut pieces come out smooth and accurate every time. From prototyping to full production, the CNC router is indispensable for creating the precision parts that make our products special. This advanced yet user-friendly equipment allows us to bring our creative designs to life.